Thermal conductivity and erosion durability of composite two-phase air plasma sprayed thermal barrier coatings

Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings

Suspension plasma spraying (SPS) has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS) or electron beam physical vapor deposition (EB-PVD) coatings. Additionally, SPS coa...

Solid Particle Erosion of Thermal Sprayed Coatings

Solid particle erosion is an important material degradation mechanism. Although various methods of coating are tried and used for protection against erosion, thermal sprayed coating for such purpose is the most widely used method. In this chapter, evolution of thermal sprayed coating, erosion testing methods, and erosive wear of thermal sprayed coatings are discussed extensively with emphasis o...

Failure analysis of suspension plasma sprayed thermal barrier coatings

Optimizing Compliance and Thermal Conductivity of Plasma Sprayed Thermal Barrier Coatings via Controlled Powders and Processing Strategies

Plasma spraying of micro-composite thermal barrier coatings

The thermal barrier coatings (TBCs) by gas tunnel-type plasma spraying exhibited ceramic-composite features consisting of a host oxide matrix ceramic with an embedded second phase material. The densities of the composite TBC were found to be higher than those sprayed with 100wt% ZrO2 or Al2O3. In the coatings produced with powder mixtures of 50wt%, the embedded splats are found to have a relati...